RHEON™ Armour Set 001
Role: Product Developer
Client: RHEON LABS
Completed: March 2023
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RHEON™ is an energy-absorbing super polymer. Combined with computational design of functional geometries, it unlocks the potential for new levels of comfort and performance in motorcycle body armour.
As part of the design team, I helped progress RHEON™’s first Armour range, consisting of a 17-piece collection of body close armour. RHEON™ Armour is protection that is lightweight, comfortable and breathable whilst maintaining high performance standards; a revolution in body armour protection. The unique design of the products allows air to flow naturally around the rider, making RHEON™ Armour the most breathable protection on the market.
// Behind The Design
The computational design process utilised biomimetic algorithms to create a cellular structure that eliminated weak spots in the part and increased breathability without compromising on weight. The computational workflow also created a scalable system that could be applied across a full body armour range including limb, hip, chest and back protection.
I was responsible for the production tooling of all Level 2 limb protection including Hip, Shoulder, Knee and Elbow.
Using this workflow, the design time for each additional part was reduced from 2 months down to just one day.
Voronoi Packing in a Dragonfly Wing
RHEON LABS 2022
// RHEON™ x Harley-Davidson
The Collection also included a set of bespoke parts for the iconic
motorcycle brand, Harley-Davidson Motor Company.
Harley-Davidson x RHEON Armour Set
RHEON LABS 2022
// RHEON™ x ROADSKIN
The collaboration with ROADSKIN launched our most comfortable armour yet, our Level 2 Curved Knee protector. Designed with additional anthropometric data, this armour conforms to the body to create protection that feels invisible whilst riding.
Purchase at ROADSKIN